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How to Achieve Optimal Pump Efficiency Algorithm through Continuous Monitoring

HXBS Monitor

Real-Time Data Monitoring Platform

HXBS Monitor enables remote monitoring of multiple pump systems;
Through 24/7 monitoring, our applications and O&M engineers can provide recommendations;
Monitor 11 equipment parameters for multi-dimensional insights into operational status;
Real-time sensor data collection from operating pump systems, for algorithm learning, decision-making, and AI-driven iteration.

Overview DashboardReal-time status across multiple wells and parameters
HXBS Monitor Overview Dashboard —— Multi-well Real-time Status
Single-Well DetailMulti-dimensional insights into production, operation, position and load
HXBS Monitor Single-Well Detail —— Production and Operational Trend Analysis

IntelliCPCP Synergix™

Real-Time Synchronized Online Control System

IntelliCPCP Synergix™ enables local/remote monitoring, control and operation of individual pump systems;
The system learns, decides and executes adjustments to achieve the optimal conical PCP gap position, delivering peak efficiency under varying well conditions;
Reduce on-site personnel requirements, streamline workflows, and achieve cost savings and enhanced safety.

Local HMI TouchscreenOn-site integrated human-machine interface
IntelliCPCP Synergix™ Local HMI Human-Machine Interface

Algorithm Empowerment
Driving Breakthrough Innovation

The core conical screw pump's coaxiality and adjustable gap provide the perfect conditions for algorithmic empowerment.

Algorithm Integration Features

IntelliCPCP@ has achieved the following based on the adjustable gap principle:

Pump Efficiency Optimization

Algorithm determines optimal clearance for maximum efficiency

Pump efficiency follows a parabolic curve as clearance decreases, with an optimal point. The system can make real-time decisions and adjustments, achieving high efficiency limits.

Horizontal Well Applications

Algorithm empowers low-wear extraction in horizontal wells

The algorithm adjusts rod operation using load parameters to prevent excessive buckling or stretching, ensuring minimal wear, supported exclusively by IntelliCPCP hardware.

Sand Blockage Elimination

Monitoring and removal of sand and scale blockages

By sensing parameters, the algorithm sets thresholds for sand and scale removal. The system automatically eliminates blockages throughout the process.

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